Automatic stretch wrapping machine with rotating ring to wrap pallet loads with stretch film designed for use in industry sectors that require high production capacities.
The main feature of Genesis HS series stretch wrapping machines is unique system which, during ring rotation, produces its own power to drive film pre stretch rollers. This technical and internationally patented solution can operate without sliding electrical contacts, minimising maintenance costs since the problems of contact wear and sparks are fully eliminated, and can be used in dusty and humid environments.
Product Description
Since wrapping is performed on a static pallet, maximum ring rotation speed can be used without the risk of any part of load being dislodged even with lightweight and unstable products.
Thanks to the cantilever design of the support structure, Genesis HS pallet stretch wrapping machines can be easily installed into existing pallet conveyor lines.
Genesis HS 50 is ideal for an output capacity up to 90 loads/h depending on line speed and the total number of revolutions of film required.
DISTINGUISHING MARKS
ROTATION UNIT
The Rotating ring is a precision engineered component guaranteed to work at maximum speed. The smooth running of the ring assembly extends the working life of the parts in motion. Drive to the ring is created by a high resistance flat belt which is both very durable and extremely quiet in operation.
Rotation speed, acceleration and deceleration is controlled by a frequency inverter futher extending the working life of the equipment.
RING LIFT
Interconnected double chain arrangement mounted on a robust 4 column steel frame guarantees synchronous vertical movement of the ring assembly – Anti drop mechanisms are fitted as standard in the unlikely event of chain failure.
Ring lift/lowering speed is controlled by frequency inverter.
CLAMP AND CUT
Pneumatically driven clamp unit with hot wire film cut that also includes a film tail welding device as standard.
TOP SHEET COVER
TOP INSIDE device to cover the pallet with polyethylene film.
Film is dispensed using a patented system that unwinds the correct amount of film, optimising consumption and perfectly centring the top sheet over the pallet.
Film dispense and deposit occur without reducing machine production capacity.
“ROPING” DEVICE (OPTION)
Device that reduces the film strip into a “rope” to ensure more efficient load stabilisation by making the load and pallet a single homogenous unit.
Film is gathered from above or below in the single movement version while it is grouped at the centre in the dual cylinder version.
AUTOMATIC FILM REEL
The new automatic film reel change (ARC 2) uses two carriages located locally to the rotating ring and within the machine’s safety guards, once the reel is finished on the pre-stretch carriage, it automatically expels the core and fits a new reel. The reel change unit is then reloaded by an operator without stopping the machine.
This new device extends the duty cycle of the machine and results in higher production capacity.
The automatic reel change assembly can be provided as a single or double unit as required.
TECHNICAL SPECIFICATIONS
| TECHNICAL FEATURES | ||
| HS 50 | HS 50 T.I | |
| A | 1800 mm | 1800 mm |
| B | 2200 mm | 2500 mm |
| C | 4000 mm | 4300 mm |
| D | 7540 mm | 7540 mm |
| E | 2040 mm | 2040 mm |
| F | 3600 mm | 3600 mm |
| G | 2040 mm | 2040 mm |
| H | 4774 mm | 4774 mm |
| I | 500 mm | 500 mm |
| L | 2300 mm | 2300 mm |
| Pallet dimensions (*) | 1000×1300 mm | 1000×1300 mm |
| Ring speed | 50 Rpm | 50 Rpm |
| Max output capacity | 90 Pallet/h | 90 Pallet/h |
| Standard power supply | 400/50 V/Hz | 400/50 V/Hz |
| Power installed | 11.0 Kw | 12.0 Kw |
| Air pressure | 6±1 Bar | 6±1 Bar |
| Air consumption | 250 Nl/min | 350 Nl/min |
| (*) Possibility of stretch wrapping half and quarter pallet. | ||
Layout
DIMENSIONS
| STD Min pallet dimensions | 600 x 800 mm |
| STD Max pallet dimensions | 1000 x 1300 mm |
| STD pallet height | 2000 mm |
TECHNICAL DRAWINGS
Technical drawings of this machine are available ON REQUEST.
