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Genesis Futura 40
A wide range of rotating ring stretch wrapping machines to wrap and stabilise loads on pallets with stretch film suitable for all industry sectors.
The Genesis Futura series of pallet stretch wrapping machines operate without sliding electrical contacts and feature the exclusive system that powers the pre-stretch driven rollers using batteries which are charged during machine pauses at pallet infeed and outfeed. This technical and highly innovative solution, in addition to eliminating all the typical problems of sliding contacts, also significantly reduces the overall machine weight and correctly balances the rotating masses.
Product Description
This results in low electrical energy consumption, reduced maintenance, high reliability and long working life.
Furthermore, construction solutions have been adopted to minimise transport costs and installation time giving economic advantages for the end user.
Maximum output capacity 65 Pallet/h depending on line speed and the total number of revolutions of film required.
DISTINGUISHING MARKS
ROTATION UNIT
The Rotating ring is a precision engineered component guaranteed to work at maximum speed. The smooth running of the ring assembly extends the working life of the parts in motion. Drive to the ring is created by a high resistance flat belt which is both very durable and extremely quiet in operation.
Rotation speed, acceleration and deceleration is controlled by a frequency inverter futher extending the working life of the equipment.
RING LIFT
Interconnected double chain arrangement mounted on a robust 4 column steel frame guarantees synchronous vertical movement of the ring assembly – Anti drop mechanisms are fitted as standard in the unlikely event of chain failure.
Ring lift/lowering speed is controlled by frequency inverter.
CLAMP AND CUT
Pneumatically driven clamp unit with hot wire film cut that also includes a film tail welding device as standard.
TOP SHEET COVER
TOP INSIDE device to cover the pallet with polyethylene film.
Film is dispensed using a patented system that unwinds the correct amount of film, optimising consumption and perfectly centring the top sheet over the pallet.
Film dispense and deposit occur without reducing machine production capacity.
“ROPING” DEVICE (OPTION)
Device that reduces the film strip into a “rope” to ensure more efficient load stabilisation by making the load and pallet a single homogenous unit.
Film is gathered from above or below in the single movement version while it is grouped at the centre in the dual cylinder version.
AUTOMATIC FILM REEL
The new automatic film reel change (ARC 2) uses two carriages located locally to the rotating ring and within the machine’s safety guards, once the reel is finished on the pre-stretch carriage, it automatically expels the core and fits a new reel. The reel change unit is then reloaded by an operator without stopping the machine.
This new device extends the duty cycle of the machine and results in higher production capacity.
The automatic reel change assembly can be provided as a single or double unit as required.
TECHNICAL SPECIFICATIONS
| TECHNICAL FEATURES | ||
| 40 | 40 T.I | |
| A | 1920 mm | 2550 mm |
| B | 1700 mm | 1700 mm |
| C | 3620 mm | 4250 mm |
| D | 7180 mm | 7180 mm |
| E | 2040 mm | 2040 mm |
| F | 3120 mm | 3120 mm |
| G | 2040 mm | 2040 mm |
| H | 5100 mm | 5100 mm |
| I | 500 mm | 500 mm |
| L | 2300 mm | 2300 mm |
| Pallet dimensions (*) | 1000×1200 mm | 1000×1200 mm |
| Ring speed | 40 Rpm | 40 Rpm |
| Max output capacity | 65 Pallet/h | 65 Pallet/h |
| Standard power supply | 400/50 V/Hz | 400/50 V/Hz |
| Power installed | 7.0 Kw | 8.0 Kw |
| Air pressure | 6±1 Bar | 6±1 Bar |
| Air consumption | 250 Nl/min | 350 Nl/min |
| (*) Possibility of stretch wrapping half and quarter pallet. | ||
DIMENSIONS
| STD Min pallet dimensions | 600 x 800 mm |
| STD Max pallet dimensions | 1000 x 1200 mm |
| STD Pallet Height | 2000 mm |
REEL CHANGE TECHNICAL DATA
- Reel change average speed – 45/60 sec.
- Quantity of film reel stored – n° 2 o.d. 250 mm
- Air consumption – 20nl/min. 6 atm.
- Total weight – kg.550
TECHNICAL DRAWINGS
Technical drawings of this machine are available ON REQUEST.